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Datasheet File OCR Text:

AVX Solid State / LED Lighting Connectors
www.avx.com
Version 10.3
HYPERLINK TO DATA SHEETS:
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2-PIECE BOARD-TO-BOARD AND WIRE-TO-BOARD CONNECTORS
Horizontal Socket Cabled Plug Shorting Socket
Horizontal Plug
Retaining Clip Top Load Socket
1 PIECE BOARD-TO-BOARD
Card Edge
WIRE-TO-BOARD
Step 1 Step 2 Step 3
Discrete Wire Insulation Displacement 26-28 AWG 18-24 AWG 14-20 AWG
Discrete Wire IDC & Cap 18-24 AWG
Accessory Caps: 18-24 AWG
NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications.
Table of Contents
2 PIECE BOARD TO BOARD (BTB) AND WIRE TO BOARD (WTB) HORIZONTAL PLUG
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accessory Retaining Clip, Plug Assembly, Mated Assembly, Hand Insertion Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CABLE PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
2 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Cover Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Latch Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Accessory Ordering Codes / 3 Assembled Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
HORIZONTAL SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23
2 3 4 5 6 Way Way Way Way Way 2 2 2 2 2 Part Part Part Part Part PCB PCB PCB PCB PCB Strip Strip Strip Strip Strip Connector Connector Connector Connector Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
TOP LOAD SOCKET
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-30
2 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 6 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SHORTING SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32 ONE PIECE BOARD TO BOARD (BTB) ONE PIECE CARD EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-37
2 3 4 5 Way Way Way Way Single Single Single Single Part Part Part Part PCB PCB PCB PCB Strip Strip Strip Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
INSULATION DISPLACEMENT CONNECTORS (IDC) WIRE TO BOARD (WTB) DISCRETE WIRE IDC - SERIES 9175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-42
26-28 AWG 2 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 26-28 AWG 3 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Hand Insertion Tooling / Clearance Area on PCB for Hand Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Insertion Tooling Requires Hand Press with Flat Rock Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DISCRETE WIRE IDC - SERIES 9176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-50
18-24 AWG 1 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 18-24 AWG 2 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 18-24 AWG 3 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Accessory Cap - Through Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Accessory Cap - Wire Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Hand Insertion Tooling for Single 18/24 Gauge Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Insertion Tooling Requires Hand Press with Flat Rock Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
DISCRETE WIRE IDC CONTACT AND CAP - SERIES 9176 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-55
Contact Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 18-24 AWG IDC Wire to Board Connector Single Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Assembly Tooling Cap Used/Assembly Tooling Cap Not Used - Wire onto Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Cap Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DISCRETE WIRE IDC - SERIES 9177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-60
14-20 AWG 1 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 14-20 AWG 2 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 14-20 AWG 3 Way IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Insertion Tooling Requires Hand Press with Flat Rock Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Insertion Tooling PCB Restricted Areas for Assembly Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SSL - Horizontal Plug
Series 9159
The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. Additional components in the 9159 product family include: * SSL - Cabled Plug; Supports wire-to-board applications (11-9159) * SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) * SSL - Top Load Socket; ZIF style for field reparability (22-9159) * SSL - Shorting Socket; Two position (58-9159) * SSL - Retaining Clip; Latches BTB connectors together (80-9159)
APPLICATIONS
* Coplanar PCB mating in SSL products * LED linear lighting strips * Application Notes; refer to 201-01-123 * * * * * *
FEATURES AND BENEFITS
Single sided SMT; supports FR4 and metal PCB's 5 Amp current rating; exceeds general market needs 5.5mm mated width; minimizes PCB space to decrease LED pitch Gold plated BeCu spring contacts; reliability for harsh environments Optional retaining clip; provides positive connector mating during vibration Available in white; supports SSL market preferences
ELECTRICAL
* Current Rating: 5 Amps / Contact * Voltage Rating: 125 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles
HOW TO ORDER
10
Plug
9159
Series
XXX
Number of Ways
Code 002 003 004 005 006 No of Ways 2 3 4 5 6 Details Page Page Page Page Page 3 4 5 6 7
1
2 Part PCB Strip Connector
01
Connector Pitch 01 = 3mm
X
Insulator Color
Code Color 0 Black 1 White Application Industrial Lighting
16
Plating Option
Code Contact Bracket 16 Gold in Contact Area Tin all over Tin on Solder Tail
Optional Retaining Clip Page 8
2
SSL - Horizontal Plug
Series 9159
PLUG 2 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8.
PACKING DETAILS 2 WAY PCB BOARD LAYOUT
3
SSL - Horizontal Plug
Series 9159
PLUG 3 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8.
PACKING DETAILS 3 WAY PCB BOARD LAYOUT
4
SSL - Horizontal Plug
Series 9159
PLUG 4 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8.
PACKING DETAILS 4 WAY PCB BOARD LAYOUT
5
SSL - Horizontal Plug
Series 9159
PLUG 5 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8.
PACKING DETAILS 5 WAY PCB BOARD LAYOUT
6
SSL - Horizontal Plug
Series 9159
PLUG 6 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8.
PACKING DETAILS
6 WAY PCB BOARD LAYOUT
7
SSL - Horizontal Plug
Series 9159
80-9159-4200-00-000 ACCESS0RY RETAINING CLIP
PLUG ASSEMBLY - FOR REFERENCE ONLY
CLIP INSERTED INTO 10-9159-00X-101-X06
HAND INSERTION TOOL
06-9159-7025-01-000
MATED ASSEMBLY - FOR REFERENCE ONLY
10-9159-00X-101-X06 MATED WITH 20-9159-00X-X06
NOTES: 1. CLIP TO RETAIN MATED PAIR PLUG AND SOCKET. NOT SUPPLIED WITH CONNECTOR. 2. MATERIAL: STAINLESS STEEL. 3. PACKING IN BAGS, 1400 PER BAG. 4. TAIL INSERTED INTO SLOT OF 9159 2 PART PLUG (10-9159-00X-101-006). LEADING EDGE CLIPS OVER SOCKET. 5. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 6. RECOMMENDED 1 CLIP IN 2, 3 AND 4 WAY. 2 CLIPS IN 5 AND 6 WAY. POSITIONS AT CUSTOMER DISCRETION.
8
SSL - Cable Plug
Series 9159
The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The cabled plug was developed to bring power and signals onto the PCB's while keeping the same board level interface. This allows the designer to build a single PCB with a receptacle on one end and a plug on the other end to minimize cost and inventory. Regardless of where the PCB is used in the system, the cabled plug connector will then create the connection to the outside world. The optional latch can be inserted into the plug housing to assure positive attachment to the PCB in harsh environments without having to change the PCB connector. Additional components in the 9159 product family include: * SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) * SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) * SSL - Top Load Socket; ZIF style for field reparability (22-9159) * SSL - Shorting Socket; Two position (58-9159) * SSL - Retaining Clip; Latches BTB connectors together (80-9159)
APPLICATIONS
* Provided Wire-to-Board capabilities to standard 9159 2-Piece connector system * Application Notes; refer to 201-01-123 * * * * *
FEATURES AND BENEFITS
Mates with standard horizontal socket; no need to change any connectors 5 Amp current rating; exceeds general market needs Wires are soldered into connector with tie wrap strain relief; simplicity Optional latch; provides positive attachment to PCB connector Available in white; supports SSL market preferences
ELECTRICAL
* Current Rating: 5 Amps / Contact * Voltage Rating: 125 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles
HOW TO ORDER
11
Prefix
Wire Plug Soldered Terminations
9159
Series
XXX
Number of Ways
No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 10 Page 11 Page 12 Page 13 Page 14
1
2 Part PCB Strip Connector
01
Connector Pitch 01 = 3mm
X
Color Options
Code Color 0 Black 1 White Application Industrial Lighting
16
Plating Option
Code Contact 16 Gold in Contact Area Tin on Solder Tail
Optional Cover See page 15 for ordering code Optional Latch See page 16 for ordering code
NOTES: Connectors are supplied with cable ties (see page 17). Covers/Latches are sold separately (see pages 15-16 for ordering codes).
9
SSL - Cable Plug
Series 9159
PLUG WIRED 2 WAY 2 PART 9159 LIGHTING CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL
10
SSL - Cable Plug
Series 9159
PLUG WIRED 3 WAY 2 PART 9159 LIGHTING CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL
11
SSL - Cable Plug
Series 9159
PLUG WIRED 4 WAY 2 PART 9159 LIGHTING CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL
12
SSL - Cable Plug
Series 9159
PLUG WIRED 5 WAY 2 PART 9159 LIGHTING CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL
13
SSL - Cable Plug
Series 9159
PLUG WIRED 6 WAY 2 PART 9159 LIGHTING CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL
14
SSL - Cable Plug
Series 9159
PLUG WIRED COVERS ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY 2 WAY COVER 60-9159-3302-0X-000
3 WAY COVER 60-9159-3303-0X-000
4 WAY COVER 60-9159-3304-0X-000
5 WAY COVER 60-9159-3305-0X-000
6 WAY COVER 60-9159-3306-0X-000
NOTES: 1. COVER (SLIDE ON) AVAILABLE TO PROTECT CABLE ENTRY. 2. OPTION COMPONENT. ORDER SEPARATELY. 3. PACKED IN BAGS, 1400 PIECES PER BAG. 4. MAXIMUM OUTER WIRE SIZE, 1.6MM DIAMETER INSULATION. 5. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 6. COLOR OPTIONS SEE PAGE 9. 7. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 8. TO BE ASSEMBLED BEFORE CABLE TIE.
15
SSL - Cable Plug
Series 9159
PLUG WIRED LATCHES ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY LATCH 60-9159-3402-0X-000 USED ON 2, 4 AND 6 WAY ASSEMBLIES
LATCH 60-9159-3403-0X-000 USED ON 3 AND 5 WAY ASSEMBLIES
NOTES: 1. LATCH AVAILABLE TO RETAIN MATED PLUG. 2. OPTIONAL COMPONENT, ORDER SEPARATELY. SEE PAGE 17. 3. PACKAGED IN BAGS, 1400 PIECES PER BAG. 4. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 5. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 6. TO BE ASSEMBLED BEFORE COVER.
16
SSL - Cable Plug
Series 9159
PLUG WIRED ACCESSORY ORDERING CODES
Connector Assembly Part Number 11-9159-002-101-X16 11-9159-003-101-X16 11-9159-004-101-X16 11-9159-005-101-X16 11-9159-006-101-X16 Optional Components Cover (see page 7) 60-9159-3302-0X-000 60-9159-3303-0X-000 60-9159-3304-0X-000 60-9159-3305-0X-000 60-9159-3306-0X-000 Latch (see page 8) 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000
"X" For color option refer to table on page 1.
CABLE TIE
Supplied in bags with each reel of connector assemblys. Color White. For additional ties order code 90-2211-7092-00-000. Packed in bags, 700 pieces per bag.
PLUG WIRED 3 ASSEMBLED OPTIONS PLUG ASSEMBLY PLUG ASSEMBLY WITH COVER PLUG ASSEMBLY WITH COVER AND LATCH
17
SSL - Horizontal Socket
Series 9159
The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. Additional components in the 9159 product family include: * SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) * SSL - Cabled Plug; Supports wire-to-board applications (11-9159) * SSL - Top Load Socket; ZIF style for field reparability (22-9159) * SSL - Shorting Socket; Two position (58-9159) * SSL - Retaining Clip; Latches BTB connectors together (80-9159)
APPLICATIONS
* Coplanar PCB mating in SSL products * LED linear lighting strips * Application Notes; refer to 201-01-123 * * * * * *
FEATURES AND BENEFITS
Single sided SMT; supports FR4 and metal PCB's 5 Amp current rating; exceeds general market needs 5.5mm mated width; minimizes PCB space to decrease LED pitch Gold plated BeCu spring contacts; reliability for harsh environments Optional retaining clip; provides positive connector mating during vibration Available in white; supports SSL market preferences
ELECTRICAL
* Current Rating: 5 Amps / Contact * Voltage Rating: 125 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles
HOW TO ORDER
20
Prefix
Socket
9159
Series
XXX
Number of Ways
No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 19 Page 20 Page 21 Page 22 Page 23
1
2 Part PCB Strip Connector
01
Connector Pitch 01 = 3mm
X
Color Options
Code Color 0 Black 1 White Application Industrial Lighting
16
Plating Option
Code Contact Bracket 16 Gold in Contact Area Tin Gold on Solder Tail all over
18
SSL - Horizontal Socket
Series 9159
SOCKET 2 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
2 WAY PCB BOARD LAYOUT
PACKING DETAILS
19
SSL - Horizontal Socket
Series 9159
SOCKET 3 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
3 WAY PCB BOARD LAYOUT
PACKING DETAILS
20
SSL - Horizontal Socket
Series 9159
SOCKET 4 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
4 WAY PCB BOARD LAYOUT
PACKING DETAILS
21
SSL - Horizontal Socket
Series 9159
SOCKET 5 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
5 WAY PCB BOARD LAYOUT
PACKING DETAILS
22
SSL - Horizontal Socket
Series 9159
SOCKET 6 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
6 WAY PCB BOARD LAYOUT
PACKING DETAILS
23
SSL - Top Load Socket
Series 9159
The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The top loading socket allows complete PCB's to be replaced in the field without having to dissemble the entire strip of boards. The connector has a two part insulator whereby the top of the connector will slide open allowing the plug connector to be pulled out either vertically or at a slight angle. Once the PCB is replaced, the cover is slid back like a Zero Insertion Force (ZIF) connector to the closed position. The PCB layout is identical to the standard horizontal socket to maintain family commonality at the PCB level. Additional components in the 9159 product family include: * SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) * SSL - Cabled Plug; Supports wire-to-board applications (11-9159) * SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) * SSL - Shorting Socket; Two position (58-9159) * SSL - Retaining Clip; Latches BTB connectors together (80-9159)
APPLICATIONS
* Coplanar PCB mating in SSL products * LED linear lighting strips * Application Notes; refer to 201-01-123
FEATURES AND BENEFITS
* Slide open top; allows field reparability at the light fixture level * Mates with standard horizontal or cabled plug; no need to change any connectors * 5 Amp current rating; exceeds general market needs * Gold plated BeCu spring contacts; reliability for harsh environments * Available in white; supports SSL market preferences
ELECTRICAL
* Current Rating: 5 Amps / Contact * Voltage Rating: 125 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles
HOW TO ORDER
22
Prefix
Socket Top Loading
9159
Series
XXX
Number of Ways
No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 25 Page 26 Page 27 Page 28 Page 29
1
2 Part PCB Strip Connector
01
Connector Pitch 01 = 3mm
X
Color Options
Code Color 0 Black 1 White Application Industrial Lighting
16
Plating Option
Code Contact Bracket 16 Gold in Contact Area Tin Tin on Solder Tail all over
24
SSL - Top Load Socket
Series 9159
SOCKET TOP LOADING 2 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
2 WAY PCB BOARD LAYOUT
PACKING DETAILS
25
SSL - Top Load Socket
Series 9159
SOCKET TOP LOADING 3 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
3 WAY PCB BOARD LAYOUT
PACKING DETAILS
26
SSL - Top Load Socket
Series 9159
SOCKET TOP LOADING 4 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
4 WAY PCB BOARD LAYOUT
PACKING DETAILS
27
SSL - Top Load Socket
Series 9159
SOCKET TOP LOADING 5 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
5 WAY PCB BOARD LAYOUT
PACKING DETAILS
28
SSL - Top Load Socket
Series 9159
SOCKET TOP LOADING 6 WAY 2 PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL.
6 WAY PCB BOARD LAYOUT
PACKING DETAILS
29
SSL - Top Load Socket
Series 9159
CONNECTOR ASSEMBLY
30
SSL - Shorting Socket
Series 9159
The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 5 Amp current rating in the smallest package available. The 2 position shorting socket was designed to plug onto the last PCB in the lighting strip to short the two contacts together, closing the electrical loop. Just as the cabled plug brings power and signals onto the light strip, the shorting socket completes the circuit while maintaining a single board design. Additional components in the 9159 product family include: * SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) * SSL - Cabled Plug; Supports wire-to-board applications (11-9159) * SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) * SSL - Top Load Socket; ZIF style for field reparability (22-9159) * SSL - Retaining Clip; Latches BTB connectors together (80-9159)
APPLICATIONS
* Coplanar PCB mating in SSL products * LED linear lighting strips * Application Notes; refer to 201-01-123 * * * *
FEATURES AND BENEFITS
Mates to the standard plug connector; does not require a new connector Integral latching mechanism; Provides positive attachment to the plug Gold plated BeCu spring contacts; reliability for harsh environments Available in white; supports SSL market preferences
ELECTRICAL
* Current Rating: 5 Amps / Contact * Voltage Rating: 125 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles
HOW TO ORDER
58 9159 002 000 006
31
SSL - Shorting Socket
Series 9159
PACKING DETAILS
32
SSL - One Piece Card Edge
Series 9159
The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating. The 1-Piece Card Edge connector was developed to provide a reliable, low cost and simple means of connecting multiple PCB's together. The single stamped contact has dual contact beams to guarantee a high contact force on standard 1.6mm PCB's. These connectors are available in 2 through 5 positions and are on 2.0mm pitch centers to provide a 3 amp continuous rating. Available in both black and white to meet the application requirements.
APPLICATIONS
* Coplanar PCB mating in SSL products * LED linear lighting strips * * * *
FEATURES AND BENEFITS
Dual contacts provide positive contact force for enhanced reliability Mates with standard 1.6 0.15mm PCB on 2.0mm pad pitch 3 amp current rating for high current applications Available in white; supports SSL market preferences
ELECTRICAL
* Current Rating; 3 Amps / Contact * Voltage Rating; 250 VAC
ENVIRONMENTAL
* Operating Temperature: -55C to +125C
MECHANICAL
* * * * Insulator Material: Nylon 46: UL94HB Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 5 Cycles
HOW TO ORDER
00
Prefix
9159
Series
XXX
Number of Ways
No of Code Ways 002 2 003 3 004 4 005 5 Details Page 34 Page 35 Page 36 Page 37
0
Single Part PCB Strip Connector
01
PCB Thickness 01 = 1.60 0.15
0
Insulator Color
Code Color 0 Black 1 White Application Industrial Lighting
06
Plating Option 06 = Pure Tin all over
33
SSL - One Piece Card Edge
Series 9159
2 WAY SINGLE PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED.
PACKING DETAILS 2 WAY PCB BOARD LAYOUT
THICKNESS 1.60 0.15
REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC
34
SSL - One Piece Card Edge
Series 9159
3 WAY SINGLE PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED.
PACKING DETAILS 3 WAY PCB BOARD LAYOUT
THICKNESS 1.60 0.15
REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC
35
SSL - One Piece Card Edge
Series 9159
4 WAY SINGLE PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED.
PACKING DETAILS 4 WAY PCB BOARD LAYOUT
THICKNESS 1.60 0.15
REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC
36
SSL - One Piece Card Edge
Series 9159
5 WAY SINGLE PART PCB STRIP CONNECTOR
NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED.
PACKING DETAILS 5 WAY PCB BOARD LAYOUT
THICKNESS 1.60 0.15
REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC
37
SSL - Discrete Wire IDC
Series 9175
The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9175 series accepts 26 AWG to 28 AWG wires with an insulation diameter ranging from 0.7mm to 1.0mm. These single contact connectors support a 1 amp current rating and have a split SMT tail design to provide maximum stability on the PCB. Available in a 2p and 3p configuration, these connectors can be end stackable for higher pin counts.
APPLICATIONS
* Connecting discrete wire components directly to the PCB * Bringing power and signals onto a PCB * Daisy chaining PCB's together to create a continuous string of boards * Application Notes: refer to 201-01-124 * * * * * *
FEATURES AND BENEFITS
IDC contact provides a gas-tight connection to the PCB for long term reliability Connector housing captures the wire insulation for positive strain relief Tested to automotive levels on shock, vibration and temperature cycling for reliability Low and high volume assembly tools to match production volumes Reduced total applied cost versus solder or crimp processes High temperature insulator capable to 260 degrees C reflow soldering processes
ELECTRICAL
* Current Rating: 1 Amp / Contact * Voltage Rating: 125 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon 46: UL94V0 Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 3 Cycles
HOW TO ORDER
00
Prefix
9175
Series
00X
Number of Ways
No of Code Ways Details 002 2 Page 39 003 3 Page 40 Code 001
001
Wire Gauge Size
Accepted Wire Wire Gauge Insulation 28 Gauge Solid or Stranded Min O 0.70 26 Gauge Solid or Stranded Max O 1.00
X
Insulator Color
Code Color 0 Black 1 White Application Industrial Lighting
06
Plating Option 06 = Pure Tin all over
Certification: UL File #E320991
38
SSL - Discrete Wire IDC
Series 9175
26-28 AWG 2 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 38. 3. CONNECTOR DESIGNED TO ACCEPT 26 AND 28 GAUGE SOLID OR STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-100.
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER REEL / BOX PACK QTY 2000 500MM 500MM 7 14000
39
SSL - Discrete Wire IDC
Series 9175
26-28 AWG 3 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 38. 3. CONNECTOR DESIGNED TO ACCEPT 26 AND 28 GAUGE SOLID OR STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-100.
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER REEL / BOX PACK QTY 2000 500MM 500MM 7 14000
40
SSL - Discrete Wire IDC
Series 9175
HAND INSERTION TOOLING SINGLE WIRE INSERTION TOOL FOR 26/28 GAUGE WIRE
UNIVERSAL HANDLE
Details 6.35 A/F HEX BIT HOLDER Tool Part Number 06 7000 7730 01 000
METAL SHANK
ALL PLASTIC
ALL METAL
PLASTIC
HIGH PRODUCTION
Metal
Max Tool Insulation Part Number Dia 1.00 06 9175 7017 01 000
MED PRODUCTION
Metal/Plastic
Max Tool Insulation Part Number Dia 1.00 06 9175 7016 01 000
LOW PRODUCTION
Plastic
Max Tool Insulation Part Number Dia 1.00 06 9175 7004 01 000
CLEARANCE AREA ON PCB FOR HAND TOOLING 2 WAY 3 WAY
41
SSL - Discrete Wire IDC
Series 9175
INSERTION TOOLING REQUIRES HAND PRESS WITH FLAT ROCK PLATES 2 WAY TOOL
TOOL NUMBER 06-9175-7017-01-002 SKETCH SHOWS PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING
NOTES: 1. DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 0.80MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 4.00MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS.
3 WAY TOOL
TOOL NUMBER 06-9175-7017-01-003 SKETCH SHOWS PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING
42
SSL - Discrete Wire IDC
Series 9176
The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9176 series accepts 18 AWG to 24 AWG wires with an insulation diameter ranging from 1.1mm to 2.1mm. These dual contact connectors support a 10 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p-3p configuration, these connectors can be end stackable for higher pin counts. The 9176 series also comes with optional locking strain relief caps that act as the termination tool for severe vibration applications.
APPLICATIONS
* Connecting discrete wire components directly to the PCB * Bringing power and signals onto a PCB * Daisy chaining PCB's together to create a continuous string of boards * Application Notes: refer to 201-01-124
FEATURES AND BENEFITS
* IDC contact provides a gas-tight connection to the PCB for long term reliability * Connector housing captures the wire insulation for positive strain relief * Tested to automotive levels on shock, vibration and temperature cycling for reliability * Low and high volume assembly tools to match production volumes * Reduced total applied cost versus solder or crimp processes * Optional thru and end caps lock in place to provide maximum strain relief * High temperature insulator capable to 260C reflow soldering processes
ELECTRICAL
* Current Rating: 10 Amp / Contact * Voltage Rating: 250 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon 46: UL94V0 Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 3 Cycles
HOW TO ORDER
00
Prefix
9176
Series
00X
Number of Ways
No of Code Ways 001 1 002 2 003 3 Details Page 44 Page 45 Page 46 Code 001 011 022 032
00X
Wire Gauge Size
Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded Wire Cap Code Insulation Pages 47-48 O 1.6-2.1 021 O 1.6-2.1 021 O 1.1-1.6 016 O 1.1-1.6 016
X
Insulator Color
Code Color 0 Black 1 White Application Industrial Lighting
06
Plating Option 06 = Pure Tin all over
Certification: UL File #E320991
43
SSL - Discrete Wire IDC
Series 9176
18-24 AWG 1 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49.
Code 001 011 022 032
Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded
A 0.72 0.60 0.47 0.37
Wire Insulation O 1.6-2.1 O 1.6-2.1 O 1.1-1.6 O 1.1-1.6
B 2.1 2.1 1.6 1.6
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER 1000 480MM 120MM
44
SSL - Discrete Wire IDC
Series 9176
18-24 AWG 2 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49 8. FOR PRESS WIRE ASSEMBLY TOOLING REFER TO PAGE 50. 9. FOR ACCESSORY CAPS REFER TO PAGES 47 AND 48.
Code 001 011 022 032
Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded
A 0.72 0.60 0.47 0.37
Wire Insulation O 1.6-2.1 O 1.6-2.1 O 1.1-1.6 O 1.1-1.6
B 2.1 2.1 1.6 1.6
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER 1000 480MM 120MM
45
SSL - Discrete Wire IDC
Series 9176
18-24 AWG 3 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 43. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 24 AND 18 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 6. FOR PCB SPACE RESTRICTED BY WIRE ASSEMBLY TOOLING REFER TO PAGE 47. 7. FOR HAND WIRE ASSEMBLY TOOLING REFER TO PAGE 49 8. FOR PRESS WIRE ASSEMBLY TOOLING REFER TO PAGE 50. 9. FOR ACCESSORY CAPS REFER TO PAGES 47 AND 48.
Code 001 011 022 032
Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded
A 0.72 0.60 0.47 0.37
Wire Insulation O 1.6-2.1 O 1.6-2.1 O 1.1-1.6 O 1.1-1.6
B 2.1 2.1 1.6 1.6
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER 1000 480MM 120MM
46
SSL - Discrete Wire IDC
Series 9176
60-9176-00X-0XX-X00 ACCESSORY CAP - THROUGH WIRE
NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION, 2 AND 3 WAY, THROUGH WIRE. 2. FOR USE WITH STANDARD 9176 IDC CONNECTORS, SEE PAGE 43 FOR THE CORRECT PART CODE TO MATCH WIRE. 3. CAP MATERIAL: GLASS FILLED NYLON 46, FOR COLORS SEE TABLE BELOW. 4. DIMENSIONS A, B AND TEXT, SEE TABLE BELOW. 5. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION DIAMETERS 1.1MM TO 1.6MM AND 1.6MM TO 2.1MM. 6. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 7. PACKED IN BAGS, 1000 PIECES PER BAG.
Code Slot A Diameter B Text 016 1.60 1.00 9176 O1.6 021 2.10 1.50 9176 O2.1
Color Black White
X00 000 100
47
SSL - Discrete Wire IDC
Series 9176
60-9176-00X-0XX-X99 ACCESSORY CAP - WIRE STOP
NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION, 2 AND 3 WAY, WITH WIRE STOP. 2. FOR USE WITH STANDARD 9176 IDC CONNECTORS, SEE PAGE 43 FOR THE CORRECT PART CODE TO MATCH WIRE. 3. CAP MATERIAL: GLASS FILLED NYLON 46, FOR COLORS SEE TABLE BELOW. 4. DIMENSIONS A, B AND TEXT, SEE TABLE BELOW. 5. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION DIAMETERS 1.1MM TO 1.6MM AND 1.6MM TO 2.1MM. 6. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 7. PACKED IN BAGS, 1000 PIECES PER BAG.
Code Slot A Diameter B Text 016 1.60 1.00 9176 O1.6 021 2.10 1.50 9176 O2.1
Color Black White
X99 099 199
48
SSL - Discrete Wire IDC
Series 9176
HAND INSERTION TOOLING FOR SINGLE 18/24 GAUGE WIRE
UNIVERSAL HANDLE
Details 6.35 A/F HEX BIT HOLDER Tool Part Number 06 7000 7730 01 000
HIGH PRODUCTION
Metal
Max Tool Insulation Part Number Dia 2.10 06 9176 7017 01 000 1.60 06 9176 7017 02 000
MED PRODUCTION
Metal/Plastic
Max Tool Insulation Part Number Dia 2.10 06 9176 7016 01 000 1.60 06 9176 7016 02 000
CLEARANCE AREA ON PCB FOR HAND TOOLING 1 WAY 2 WAY 3 WAY
49
SSL - Discrete Wire IDC
Series 9176
INSERTION TOOLING REQUIRES HAND PRESS WITH FLAT ROCK PLATES 2 WAY 3 WAY
HIGH PRODUCTION
Metal
No. of Ways 2 3 Max Insulation Dia 2.10 1.60 2.10 1.60 Tool Part Number 06 06 06 06 9176 9176 9176 9176 7017 7017 7017 7017 01 02 01 02 002 002 003 003
2 WAY
3 WAY
NOTES: 1. DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 1.00MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 6.00MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS 5. 2 AND 3 WAY TOOLS ONLY, FOR USE UNDER HAND PRESS WITH FLAT PLATES. 6. FOR HAND TOOLING REFER TO PAGE 47.
50
SSL - Discrete Wire IDC Contact & Cap
Series 9176
The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. This new single contact was developed as a standalone component to enhance the application uses with the IDC technology. The simplicity of inserting a wire into an SMT contact with a small tool or optional retention / termination cap allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these contacts are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the optional cap provides a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The single 9176 series contact and cap accepts 18 AWG to 24 AWG wires with an insulation diameter ranging from 1.1mm to 2.1mm. These dual beam contacts support a 10 amp current rating with a large SMT solder base to provide maximum stability on the PCB. The optional locking strain relief cap acts as the termination tool for severe vibration applications.
APPLICATIONS
* Connecting discrete wire components directly to the PCB * Bringing power and signals onto a PCB * Daisy chaining PCB's together to create a continuous string of boards * Application notes: refer to 201-01-124 * * * * * *
FEATURES AND BENEFITS
IDC contact is supplied in T&R pockets for standard SMT placement IDC contact provides a gas-tight connection to the PCB for long term reliability Optional termination cap provides additional strain relief for severe environments Tested to automotive levels on shock, vibration and temperature cycling for reliability Reduced total applied cost versus solder or crimp processes Individual contacts can be located anywhere on the PCB based on specific application
ELECTRICAL
* Current Rating: 10 Amps/Contact * Voltage Rating: Dependant on component proximity
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon 46: UL94V0 Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 3 Cycles
HOW TO ORDER - CONTACT OPTIONS
70
Prefix 70 = Contact
9176
Series
001
Number of Ways
No of Code Ways Details 001 1 Page 57
5XX
Wire Gauge Size
Code 501 511 522 532 Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded
006
Plating Option 06 = Pure Tin all over
HOW TO ORDER - CAP OPTIONS
60
Prefix 60 = Cap
9176
Series
001
Number of Ways
No of Code Ways Details 001 1 Page 60
5XX
Wire Gauge Size
Code 516 521 Wire Insulation O 1.1-1.6 O 1.6-2.1
X00
Insulator Color
Code Color 0 Black 1 White Application Industrial Lighting
51
SSL - Discrete Wire IDC Contact & Cap
Series 9176
CONTACT DETAILS
Code 501 511 522 532
Accepted Wire Gauge 18 Gauge Stranded 20 Gauge Stranded 22 Gauge Stranded 24 Gauge Stranded
A 0.72 0.60 0.47 0.37
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. 3. CONTACT PLATING: PURE TIN. 4. CONNECTOR DESIGNED TO ACCEPT BETWEEN 18 AND 24 GAUGE STRANDED WIRE. SEE TABLE. 5. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 6. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124. 7. SMT PCB LAYOUT, REFER TO PAGE 58 8. PACKING IN TAPE AND REEL, QUANTITY 1000 PER REEL. 9. WHEN REQUIRED, MATCHING CAP DETAILS ON DRAWING 60-9176-001-5XX-X00S. 10. ASSEMBLY TOOLING ON PAGE 59 (WITH CAP AND WITHOUT CAP).
PACKING DETAILS
REEL QTY LEADER TRAILER 1000 480MM 120MM
52
SSL - Discrete Wire IDC Contact & Cap
Series 9176
18-24 AWG IDC WIRE TO BOARD CONNECTOR SINGLE CONTACT SMT PCB LAYOUT
PURE TIN PADS
ORIENTATION OF CONTACT ON PAD
ASSEMBLED/INSTALLED PRODUCTS
NOTES: 1. CONNECTOR CAN BE USED WITH CONTACT ONLY OR WITH OPTIONAL CAP. 2. OUTLINE OF CAP WHEN USED. 3. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND 201-01-124. 4. DIMENSIONS SHOWN ARE REFERENCED DIMENSIONS. 5. ASSEMBLY TOOLING ON PAGE 59 (WITH CAP AND WITHOUT CAP).
53
SSL - Discrete Wire IDC Contact & Cap
Series 9176
ASSEMBLY TOOLING - CAP USED
CAP APPLICATION TOOL
06-9176-7018-01-000
ORIENTATE CAP IN TOOL
UNIVERSAL HANDLE
NOTES: 1. ASSEMBLY TOOLING FOR CAP. 2. AREA OF PCB TO BE KEPT CLEAR OF COMPONENTS, TACKS PERMISSIBLE. 3. WIRE AND CAP INSERTED IN ONE OPERATION. 4. REFER TO APPLICATION NOTE 201-01-124 FOR FURTHER INFORMATION. 5. REFER BELOW WHEN CONTACT USED WITHOUT CAP.
06 7000 7730 01 000
ASSEMBLY TOOLING - CAP NOT USED WIRE ONTO CONTACT
2.1 O WIRE
06-9176-7019-01-000 06-9176-7020-01-000
1.6 O WIRE
06-9176-7019-02-000 06-9176-7020-02-000
UNIVERSAL HANDLE
06 7000 7730 01 000
NOTES: 1. ASSEMBLY TOOLING FOR CONTACT ONLY, NO CAP USED. 2. MINIMUM AREA OF PCB TO BE KEPT CLEAR OF COMPONENTS, TRACK PERMISSIBLE. 3. REFER TO TABLE FOR CORRECT TOOL/WIRE COMBINATION. 4. REFER TO APPLICATION NOTE 201-01-124 FOR FURTHER INFORMATION.
Wire Guage 18-24 AWG 18-24 AWG
Wire Metal Tool Plastic Tool Handle Insulation o High Volume Small to Medium Volume 1.10 to 1.60 06-9176-7019-02-000 06-9176-7020-02-000 06-7000-7730-01-000 1.60 to 2.10 06-9176-7019-01-000 06-9176-7020-01-000 06-9176-7730-01-000
54
SSL - Discrete Wire IDC Contact & Cap
Series 9176
CAP DETAILS
Code 516 521
Insulator Diameter O 1.1 to 1.6 O 1.6 to 2.1
B 1.00 1.50
Text C O 1.6 O 2.1
NOTES: 1. CAP FOR IDC WIRE TO BOARD CONNECTION. 2. CAP MATERIAL: GLASS FILLED NYLON 46, COLOR SEE PAGE 56. 3. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION DIAMETERS 1.1MM TO 2.1MM. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106, APPLICATION NOTES 201-01-124. 6. PACKING IN BAGS, QUANTITY 1000 PER BAG. 7. FOR INSTALATION DETAILS REFER TO DRAWING 70-9176-001-XX-006S.
55
SSL - Discrete Wire IDC
Series 9177
The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This industry proven contact system has been tested to automotive levels of shock, vibration, and temperature cycling to prove their reliability and robustness. The simplicity of inserting a wire into the connector with a small tool allows a wide range of devices to be connected to the PCB without soldering. In SSL applications specifically, these connectors are used to bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. In case of repair, the wires can be removed and replace up to three times. The 9177 series accepts 14 AWG to 20 AWG wires with an insulation diameter ranging from 2.75mm to 4.25mm. These dual contact connectors support a 15 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB. Available in 1p-3p configuration, these connectors can be end stackable for higher pin counts.
APPLICATIONS
* Connecting discrete wire components directly to the PCB * Bringing power and signals onto a PCB * Daisy chaining PCB's together to create a continuous string of boards * Application Notes: refer to 201-01-124
FEATURES AND BENEFITS
* IDC contact provides a gas-tight connection to the PCB for long term reliability * Connector housing captures the wire insulation for positive strain relief * Tested to automotive levels on shock, vibration and temperature cycling for reliability * Low and high volume assembly tools to match production volumes * Reduced total applied cost versus solder or crimp processes * High temperature insulator capable to 260C reflow soldering processes
ELECTRICAL
* Current Rating: 15 Amp / Contact * Voltage Rating: 600 VAC
ENVIRONMENTAL
* Operating Temperature: -40C to +125C
MECHANICAL
* * * * Insulator Material: Nylon 46: UL94V0 Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 3 Cycles
HOW TO ORDER
00
Prefix
9177
Series
00X
Number of Ways
No of Code Ways 001 1 002 2 003 3 Details Page 52 Page 53 Page 54 Code 001 012 022 033
00X
Wire Gauge Size
Accepted Wire Gauge 14 AWG 16 AWG 18 AWG 20 AWG Wire Insulation O 4.25 O 3.50 O 3.50 O 2.75
X
Insulator Color
Code Color 0 Black 1 White Application Industrial Lighting
06
Plating Option 06 = Pure Tin all over
Certification: UL File #E320991
56
SSL - Discrete Wire IDC
Series 9177
14-20 AWG 1 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 51. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 55.
Code 001 012 022 033
Accepted Wire Gauge 14 Gauge Stranded 16 Gauge Stranded 18 Gauge Stranded 20 Gauge Stranded
A 1.10 0.82 0.72 0.60
Wire Insulation O 4.25 max O 3.50 max O 3.50 max O 2.75 max
B 4.25 3.50 3.50 2.75
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER REEL/BOX PACK QTY 400 500MM 400MM 4 1600
57
SSL - Discrete Wire IDC
Series 9177
14-20 AWG 2 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 51. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 55.
Code 001 012 022 033
Accepted Wire Gauge 14 Gauge Stranded 16 Gauge Stranded 18 Gauge Stranded 20 Gauge Stranded
A 1.10 0.82 0.72 0.60
Wire Insulation O 4.25 max O 3.50 max O 3.50 max O 2.75 max
B 4.25 3.50 3.50 2.75
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER REEL/BOX PACK QTY 400 500MM 400MM 4 1600
58
SSL - Discrete Wire IDC
Series 9177
14-20 AWG 3 WAY IDC CONNECTOR
NOTES: 1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION. 2. CONTACT MATERIAL: PHOSPHORE BRONZE. INSULATION MATERIAL: HIGH TEMPERATURE NYLON 46. COLOR REFER TO PAGE 51. 3. CONNECTOR DESIGNED TO ACCEPT BETWEEN 14 AND 20 GAUGE STRANDED WIRE. 4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED. 5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-109. 6. FOR PCB SPACE RESTRICTED BY ASSEMBLY TOOLING REFER TO PAGE 55.
Code 001 012 022 033
Accepted Wire Gauge 14 Gauge Stranded 16 Gauge Stranded 18 Gauge Stranded 20 Gauge Stranded
A 1.10 0.82 0.72 0.60
Wire Insulation O 4.25 max O 3.50 max O 3.50 max O 2.75 max
B 4.25 3.50 3.50 2.75
SMT PCB LAYOUT
PURE TIN PADS
PACKING DETAILS
REEL QTY LEADER TRAILER REEL/BOX PACK QTY 400 500MM 400MM 4 1600
59
SSL - Discrete Wire IDC
Series 9177
INSERTION TOOLING - REQUIRES HAND PRESS WITH FLAT ROCK PLATES 1 WAY 2 WAY 3 WAY
HIGH PRODUCTION
Metal
No. of Ways 1 Max Insulation Dia 4.25 3.50 2.75 4.25 350 2.75 4.25 3.50 2.75 Tool Part Number 06 06 06 06 06 06 06 06 06 9177 9177 9177 9177 9177 9177 9177 9177 9177 7017 7017 7017 7017 7017 7017 7017 7017 7017 01 03 03 01 02 03 01 02 03 001 001 001 002 002 002 003 003 003
MED PRODUCTION
Metal
No. of Ways 1 Max Insulation Dia 4.25 3.50 2.75 4.25 350 2.75 4.25 3.50 2.75 Tool Part Number 06 06 06 06 06 06 06 06 06 9177 9177 9177 9177 9177 9177 9177 9177 9177 7016 7016 7016 7016 7016 7016 7016 7016 7016 01 02 03 01 02 03 01 02 03 001 001 001 002 002 002 003 003 003
The assembly tooling restricts the available space/component heights on the PCB. For details see below.
2
2
3
3
NOTES: 1. ALL DIMENSIONS FOR REFERENCE DIMENSIONS. 2. MAXIMUM COMPONENT HEIGHT 0.80MM IN THIS AREA. 3. MAXIMUM COMPONENT HEIGHT 11.00 MM IN THIS AREA. 4. THE SAME RESTRICTIONS APPLY TO ALL WIRE INSULATION DIAMETERS.
INSERTION TOOLING - PCB RESTRICTED AREAS FOR ASSEMBLY TOOLING 1 WAY
2 WAY
3 WAY
60
AMERICAS
AVX Myrtle Beach, SC
Tel: 843-448-9411
EUROPE
AVX Limited, England
Tel: +44-1252-770000
ASIA-PACIFIC
AVX/Kyocera (S) Pte Ltd., Singapore
Tel: +65-6286-7555
ASIA-KED
(KYOCERA Electronic Devices)
KED Hong Kong Ltd.
Tel: +852-2305-1080/1223
AVX Northwest, WA
Tel: 360-699-8746
AVX S.A.S., France
Tel: +33-1-69-18-46-00
AVX/Kyocera, Asia, Ltd., Hong Kong
Tel: +852-2363-3303
KED Hong Kong Ltd. Shenzen
Tel: +86-755-3398-9600
AVX Midwest, IN
Tel: 317-861-9184
AVX GmbH, Germany
Tel: +49-8131-9004-0
AVX Mid/Pacific, CA
Tel: 408-988-4900
AVX SRL, Italy
Tel: +39-02-614-571
AVX/Kyocera Yuhan Hoesa, South Korea
Tel: +82-2785-6504
KED Company Ltd. Shanghai
Tel: +86-21-6217-1201
AVX Northeast, MA
Tel: 617-479-0345
AVX Czech Republic
Tel: +420-57-57-57-521
AVX/Kyocera HK Ltd., Taiwan
Tel: +886-2-2656-0258
KED Hong Kong Ltd. Beijing
Tel: +86-10-5869-4655
AVX Southwest, CA
Tel: 949-859-9509
AVX/ELCO UK
Tel: +44-1638-675000
AVX/Kyocera (M) Sdn Bhd, Malaysia
Tel: +60-4228-1190
KED Taiwan Ltd.
Tel: +886-2-2950-0268
AVX Canada
Tel: 905-238-3151
ELCO Europe GmbH
Tel: +49-2741-299-0
AVX South America
Tel: +55-11-4688-1960
AVX S.A., Spain
Tel: +34-91-63-97-197
AVX/Kyocera International Trading Co. Ltd., Shanghai
Tel: +86-21-6215-5588
KED Korea Yuhan Hoesa, South Korea
Tel: +82-2-783-3604/6126
KED (S) Pte Ltd. Singapore
Tel: +65-6509-0328
AVX Benelux
Tel: +31-187-489-337
AVX/Kyocera Asia Ltd., Shenzen
Tel: +86-755-3336-0615
Kyocera Corporation Japan
Tel: +81-75-604-3449
AVX/Kyocera International Trading Co. Ltd., Beijing
Tel: +86-10-6588-3528
AVX/Kyocera India Liaison Office
Tel: +91-80-6450-0715
Contact:
A KYOCERA GROUP COMPANY
http://www.avx.com
S-LED0M310-C

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